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    Corn Thresher Operation, Maintenance, Storage, Faults and Solutions

    Date:2017-07-03 13:16:43 Writer:

    Ⅰ. Corn Thresher Operation and Maintenance:

    1. Operation and maintenance

    1.1 Read the manual carefully first.

    1.2 Check as follows carefully.
    1.2.1 Check whether there has foreign matter inside of the conveyor trough and the threshing cylinder.

    1.2.2 Check whether each part of belt transmission has correct connection and whether the tightness degree is moderate.

    1.2.3 Check whether each adapting piece is loose.

    1.2.4 Check whether each part of oiling device is filled lubrication oil.

    1.2.5 Check whether the safety device is complete and secure.

    1.2.6 Check whether the machine placing is smooth and steady.

    1.3 Before working, the corn thresher should have trial running for about one minute. Check whether the cylinder rotation direction and speed is normal. When the machine’s each part has no abnormal phenomenon, it can start to work.

    2. Maintenance and debugging:

    To ensure that corn thresher has good working condition and long service life, you’d better maintain the machine as follows:
    2.1 Fill lubrication oil on time for each part of oiling device. Maintain the machine once for each 90 hours of working.
    2.2 Check whether each connection part is loose and fasten it in time.
    2.3 Shut the machine down immediately in case of the following problems and find out the cause. Don’t start to work until problems are solved.
    2.3.1 The transmission part is blocked or rotation speed has dramatic decline.

    2.3.2 There has abnormal noise.

    2.3.3 There has strenuous vibration.

    2.4 Put the corn thresher in the rain-proof or snow-proof places when we don’t use it.


    Ⅱ. Transportation and storage:

    1. If the corn thresher has elevator for loading, then lay down the elevator when replacing the site.

    2. Because the thresher and the auxiliary machinery are too heavy, the road driving speed of the tractor should not be higher than 30KM to avoid the thresher damage.

    3. After threshing, clean the machine and coat oil to prevent rust. Then put it in the dry room free from corrosion, such as acid or alkali, to reduce the corrosion from wind, snow and dust.


    Ⅲ. Common faults and solutions:

    Faults Failure Cause Solutions
    High breakage rate 1. Moisture>24%2. Mildew3. Corn husk is too large. 1. Dry in the sun or freeze drying.2. Pick out the corncob with mildew.3. Remove the husk.
    The threshing effect is not complete. 1. Corn is not sent into the machine completely.2. Corncob discharging outlet is too large.
    3. Corn is too humid.
    1. Feed corn continuously.2. Adjust the baffle of the corncob discharging outlet frontwards.3. Dry in the sun or freeze drying.
    The corncob is too smashed. 1. Corn is too humid.2. Corncob discharging outlet is blocked. 1. Dry in the sun or freeze drying.2. Remove the stopper and adjust the baffle of the corncob discharging outlet backwards.
    The feeding mouth is overfilled. 1. The feeding quantity is too large.2. Low rotation speed 1. Even and appropriate feeding.2. Improve the rotation speed of the diesel engine or enlarge the belt wheel.
     
     

     

    Corn Thresher Operation, Maintenance, Storage, Faults and Solutions

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